How We Work

Bring airflow into the conversation while options are still open.

Early involvement creates more room to optimize the airflow system. Revcor can also enter later when an existing product has a specific performance concern.

Process

One disciplined process takes your application from defined requirements to a validated airflow solution. We evaluate existing performance when needed, use proven Revcor technology whenever possible, and develop new impellers or assemblies only when existing platforms cannot achieve your requirements.

DEFINE the Performance Target & Scope

We work with your team to define application requirements and the system-level airflow trade-offs that create competitive advantage.

This includes establishing airflow, pressure, acoustics, motor, packaging, cost, sourcing, and validation requirements.

Working with an existing product?

Revcor can evaluate a complete, testable unit to verify if it is achieving the required performance, identify anything limiting performance, and help define the requirements and scope for improvement.

Output

Defined performance target, project scope, and validation plan.

ENGINEER & VALIDATE the Solution

Start with proven technology. Develop new geometry only when required.

We turn your requirements into an optimized airflow solution by configuring or designing custom impellers, integrating supporting components, and developing assemblies around your performance, sourcing, and cost objectives.

Proven platform CAN achieve the requirements
Configure & Validate
Proven platform CANNOT achieve the requirements
Develop New Impeller Geometry & Validate
Why Revcor starts with proven technology

We begin with proven platforms to reduce development time, tooling investment, and program risk. When they cannot deliver the required performance, Revcor has the engineering capability to develop new impeller geometry.

Output

Validated results against the defined requirements and a clear determination of the solution.

DELIVER the Project Outcome

Revcor translates the validated airflow solution into production-ready components or assemblies and supports them throughout production, backed by disciplined quality controls, low DPPM, and high on-time delivery.

Output

Production-ready impellers or assemblies manufactured and supported by Revcor for consistent airflow performance at scale, or the engineering documentation required to implement the validated solution.

Project Engagement Paths

Three ways to engage

Most projects begin with evaluation, then progress to configuration or develop.

Evaluate

We evaluate airflow performance within your system to identify constraints, quantify performance gaps, and recommend the most effective path to achieving your requirements.

Best for

Existing airflow, noise, efficiency, or motor-sizing concerns

Deliverable

Engineering report with performance data, identified constraints, and recommended improvement path.

Typical Timeline

1-2 weeks

Configure

We configure custom impellers from existing tooling and specify the optimal airflow components needed to achieve your performance objectives.

Best for

Applications where proven platforms can meet the target

Deliverable

Engineering report with validated performance, airflow component specifications, and a validated production sample.

Typical Timeline

2-6 weeks

Develop

We develop a custom impeller or airflow assembly when the application requirements, system architecture, operating conditions, or business case call for a new technical solution.

Best for

Unique constraints, aggressive targets, or unresolved performance gaps

Deliverable

Engineering report with validated performance, airflow component specifications, and approved prototype

Typical Timeline

6+ weeks

Validate performance while design options are still open.

Revcor validates the airflow solution against the defined system requirements, across the operating range, and under representative operating conditions.

Airflow

Confirm airflow volume and performance across the operating points that matter for your application.

Pressure

Measure how system resistance affects the selected solution and where losses erode performance.

Sound

Evaluate airflow-generated sound against your product’s requirements.

Structural

Verify structural integrity under expected operating conditions.

Motor Requirements

Determine the motor performance, power, and specifications required to achieve the validated operating range.

Common Questions

How the process works

Revcor manages the engineering approach based on your product, what is already known, and the required airflow performance.

Revcor evaluates existing performance when the cause of a problem must be understood. Once the requirements are defined, we begin with proven technology and develop new impeller geometry only when an existing platform cannot achieve the target.

Evaluation is used when an existing product has an unresolved performance concern or the requirements need to be clarified through testing. A product concept, prototype, or existing product with well-defined requirements can proceed directly to configuring and validating the solution.

If a proven platform cannot meet your requirements, Revcor develops new impeller geometry or an airflow assembly tailored to your product. We validate the solution against your airflow, pressure, sound, structural, and motor requirements across the intended operating range under representative conditions.

Revcor can validate performance in a testable version of your product or a representative unit, depending on the application, product size, and agreed validation plan.

When a project results in a new or configured solution, Revcor manufactures the validated impeller or airflow assembly and supports it throughout production. Our disciplined quality controls, low DPPM, and high on-time delivery help OEMs carry validated performance into production at scale. Focused evaluation engagements may conclude with documented findings and recommendations when no new hardware is required.

The best time to engage Revcor is during your concept stage, when we can assess the airflow design and the technical feasibility of achieving the required performance.